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Caterpillar Inc (Global)

Caterpillar Inc (Global)

6 Projects, page 1 of 2
  • Funder: UK Research and Innovation Project Code: EP/L016362/1
    Funder Contribution: 3,527,890 GBP

    The motivation for this proposal is that the global reliance on fossil fuels is set to increase with the rapid growth of Asian economies and major discoveries of shale gas in developed nations. The strategic vision of the IDC is to develop a world-leading Centre for Industrial Doctoral Training focussed on delivering research leaders and next-generation innovators with broad economic, societal and contextual awareness, having strong technical skills and capable of operating in multi-disciplinary teams covering a range of knowledge transfer, deployment and policy roles. They will be able to analyse the overall economic context of projects and be aware of their social and ethical implications. These skills will enable them to contribute to stimulating UK-based industry to develop next-generation technologies to reduce greenhouse gas emissions from fossil fuels and ultimately improve the UK's position globally through increased jobs and exports. The Centre will involve over 50 recognised academics in carbon capture & storage (CCS) and cleaner fossil energy to provide comprehensive supervisory capacity across the theme for 70 doctoral students. It will provide an innovative training programme co-created in collaboration with our industrial partners to meet their advanced skills needs. The industrial letters of support demonstrate a strong need for the proposed Centre in terms of research to be conducted and PhDs that will be produced, with 10 new companies willing to join the proposed Centre including EDF Energy, Siemens, BOC Linde and Caterpillar, together with software companies, such as ANSYS, involved with power plant and CCS simulation. We maintain strong support from our current partners that include Doosan Babcock, Alstom Power, Air Products, the Energy Technologies Institute (ETI), Tata Steel, SSE, RWE npower, Johnson Matthey, E.ON, CPL Industries, Clean Coal Ltd and Innospec, together with the Biomass & Fossil Fuels Research Alliance (BF2RA), a grouping of companies across the power sector. Further, we have engaged SMEs, including CMCL Innovation, 2Co Energy, PSE and C-Capture, that have recently received Department of Energy and Climate Change (DECC)/Technology Strategy Board (TSB)/ETI/EC support for CCS projects. The active involvement companies have in the research projects, make an IDC the most effective form of CDT to directly contribute to the UK maintaining a strong R&D base across the fossil energy power and allied sectors and to meet the aims of the DECC CCS Roadmap in enabling industry to define projects fitting their R&D priorities. The major technical challenges over the next 10-20 years identified by our industrial partners are: (i) implementing new, more flexible and efficient fossil fuel power plant to meet peak demand as recognised by electricity market reform incentives in the Energy Bill, with efficiency improvements involving materials challenges and maximising biomass use in coal-fired plant; (ii) deploying CCS at commercial scale for near-zero emission power plant and developing cost reduction technologies which involves improving first-generation solvent-based capture processes, developing next-generation capture processes, and understanding the impact of impurities on CO2 transport and storage; (iimaximising the potential of unconventional gas, including shale gas, 'tight' gas and syngas produced from underground coal gasification; and (iii) developing technologies for vastly reduced CO2 emissions in other industrial sectors: iron and steel making, cement, refineries, domestic fuels and small-scale diesel power generatort and These challenges match closely those defined in EPSRC's Priority Area of 'CCS and cleaner fossil energy'. Further, they cover biomass firing in conventional plant defined in the Bioenergy Priority Area, where specific issues concern erosion, corrosion, slagging, fouling and overall supply chain economics.

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  • Funder: UK Research and Innovation Project Code: EP/S017259/1
    Funder Contribution: 343,786 GBP

    World-wide, energy conversion is currently dominated by the combustion of fossil fuels. Electricity generation and transport are key energy consumers and contribute significantly to atmospheric CO2, NOx, and particulate emission. There is an increasing awareness in the public eye of the potential impact of particulates on health. This includes a higher risk of cancer, asthma and a potential contribution to neurodegenerative disorders (e.g., Alzheimer's disease). In the UK, particulate matter (PM) from combustion processes is a significant contributor to poor air quality in urban areas; it has been reported that more than 25,000 deaths per year could be attributed to long-term exposure to anthropogenic particulate air pollution. As reported by DEFRA, poor air quality is the largest environmental risk to public health in the UK, contributing to an estimated £2.7 billion per year in lost productivity. Air pollution also results in damage to the natural environment, contributing to the acidification of soil and watercourses. An obvious solution might be to move towards the replacement of vehicles with electric, however, this technology is limited by range, recharge times and the cost of the battery - for which there is currently not the sufficient global infrastructure to directly replace vehicles powered by internal combustion engine powered. Another complementary solution is to find alternative fuels that are tailored to reduce destructive emissions such as NOx and particulates. This has the advantage that it could be rapidly deployed due to the overlap with existing fuel station infrastructure. The main aim of the proposed research is to provide a fundamental understanding of the combustion performance and emissions characteristics of key biofuels. This is vital knowledge to aid the development of next-generation low carbon technologies. The key objectives are: (1) to provide high-quality experimental data from a study of spray flame behaviour and emissions using advanced optical diagnostic techniques such as laser-induced breakdown spectroscopy and laser-induced fluorescence, (2) to develop new combustion chemical kinetic models, based on COSILAB (Combustion Simulation Laboratory software), predicting soot and NOx emissions and (3) to establish collaborations with industrial and academic partners to investigate power generation and transport applications for next-generation biofuels. In the proposed research, the targeted biofuels are: (1) ethanol, (2) iso-pentanol, (3) dimethyl ether (DME) and (4) combined fuels - ethanol, iso-pentanol, DME and biomethane. These key fuels are potentially next-generation biofuels. The production paths of these fuels are either well established or achievable. Ethanol and DME have already shown evidence of reduced emissions from engine tests. The understanding of combustion chemistry is essential to enable the delivery of a low NOx and soot emission combustion system. How the local chemistry is influenced by various turbulent flow conditions will be examined in detail.

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  • Funder: UK Research and Innovation Project Code: EP/H024492/1
    Funder Contribution: 500,248 GBP

    The project will research a radically new approach to cleaning surfaces that uses pulsed electric discharges to efficiently regenerate engine exhaust particulate filters. It has class-leading features that make it potentially both commercially and technically very attractive.IC engines are the major source of motive power in the world, a fact that is expected to continue well into this century. Whilst diesel engines emit low CO2 emissions, and have good fuel economy and good durability, they emit significant amounts of particulate matter (PM) emissions that are potentially harmful. Engine and vehicle legislation introduced in the EU, US and Asia can only be achieved with the use of diesel particulate filters (DPFs) with further reductions proposed for 2013. Without regular cleaning (regeneration) DPFs become clogged after about 150 miles of vehicle operation leading to a high exhaust back-pressure on the engine, resulting in poor performance and fuel economy. Whilst current DPFs yield >95% reductions in PM by forcing the gas stream through a porous ceramic wall, to-date the regeneration systems suffer from high power consumption, unreliability, unacceptably high cost and limited choice of materials, or are simply too bulky and complex. The step-change in regeneration technology proposed here will achieve a more ideal system and could enable wider application of DPFs to a greater number of engines and applications.The research proposed here will achieve the advantages of a non-thermal non-oxidative regeneration system without either the sensitivity to filter geometry and pore structure or a prohibitively high power consumption, bulky, heavy and noisy regeneration system. The new concept uses pulsed electric discharges to rapidly and very efficiently remove the PM from the filter surface without oxidation. Preliminary results suggest that shock waves produced by pulsed electric discharges within the filter overcome surface forces to break the bond of the PM with the filter surface using as little as 10 W electrical power for a whole filter. The combined effect of the pressure waves within the filter and the electric field accompanying the discharge break up the agglomerated particulates and allow efficient removal of the PM from the filter using a small reverse flow. The PM is then captured in a container, from where it can be subsequently destroyed, e.g. by a robust and easily controlled electric heater, or compacted and stored, reducing carbon emissions. The result is the rapid, low power, durable, effective and low cost regeneration of diesel particulate filters without ash accumulation. A very significant additional advantage of electrical discharges are that they are attracted to the most electrically conducting sites within the filter, i.e. once the discharge has cleaned one region it will self select a region with higher PM loadings.The research is strongly supported by key partners Caterpillar and 3DX-Ray Ltd., who will be providing substantial support in terms of cash, equipment, staff time and exploitation paths. This will enhance the impact of the research, which is expected to be high in terms of new scientific and technical knowledge, commercial value and societal benefits to the environment.

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  • Funder: UK Research and Innovation Project Code: EP/K026658/1
    Funder Contribution: 372,621 GBP

    The internal combustion engine which is in everyday use in a wide variety of applications remains one of the most cost effective means of generating power. A typical engine however loses substantial amounts of energy in its normal operation and there is clear potential to utilise this energy. The largest flow is in the exhaust system of the vehicle, and it is here that the proposed research is focussed. The main objective of the project is the realisation of an efficient method of energy recovery using a thermoelectric generator and utilising a new type of material known as a skutterudite. By adopting the same internal structure, skutterudites simulate a naturally occurring mineral which has the vital properties of low thermal conductivity with low electrical resistance. The principal advantage of these materials is their potential for cost reduction by utilising low cost metals in their structure. A second and important advantage is the future potential for novel manufacturing techniques in which the active elements of the thermoelectric generator are made using additive methods to build up the kind of complex shapes that are required. The project brings together three universities that can cover the range of capabilities from the chemistry of materials through to systems integration methods. The Heriot-Watt team will synthesise new materials using progressively lower cost materials to demonstrate that the required thermoelectric performance can be obtained using low cost materials. The Cardiff team will integrate modules, incorporating protective coatings to ensure the durability of the generator. At Loughborough, the scope to integrate thermo-electric (TE) generators with other functions such as after-treatment will be explored. The Loughborough team will work with the Cardiff team to identify novel methods of integrating the TE modules into a heat exchange device, regarding the requirements imposed by different types of engine. The project concludes with the practical demonstration of TE generators and a portfolio of simulation results that demonstrate how the cost path and the path to levels of commercial performance will be realised.

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  • Funder: UK Research and Innovation Project Code: EP/S017259/2
    Funder Contribution: 244,777 GBP

    World-wide, energy conversion is currently dominated by the combustion of fossil fuels. Electricity generation and transport are key energy consumers and contribute significantly to atmospheric CO2, NOx, and particulate emission. There is an increasing awareness in the public eye of the potential impact of particulates on health. This includes a higher risk of cancer, asthma and a potential contribution to neurodegenerative disorders (e.g., Alzheimer's disease). In the UK, particulate matter (PM) from combustion processes is a significant contributor to poor air quality in urban areas; it has been reported that more than 25,000 deaths per year could be attributed to long-term exposure to anthropogenic particulate air pollution. As reported by DEFRA, poor air quality is the largest environmental risk to public health in the UK, contributing to an estimated £2.7 billion per year in lost productivity. Air pollution also results in damage to the natural environment, contributing to the acidification of soil and watercourses. An obvious solution might be to move towards the replacement of vehicles with electric, however, this technology is limited by range, recharge times and the cost of the battery - for which there is currently not the sufficient global infrastructure to directly replace vehicles powered by internal combustion engine powered. Another complementary solution is to find alternative fuels that are tailored to reduce destructive emissions such as NOx and particulates. This has the advantage that it could be rapidly deployed due to the overlap with existing fuel station infrastructure. The main aim of the proposed research is to provide a fundamental understanding of the combustion performance and emissions characteristics of key biofuels. This is vital knowledge to aid the development of next-generation low carbon technologies. The key objectives are: (1) to provide high-quality experimental data from a study of spray flame behaviour and emissions using advanced optical diagnostic techniques such as laser-induced breakdown spectroscopy and laser-induced fluorescence, (2) to develop new combustion chemical kinetic models, based on COSILAB (Combustion Simulation Laboratory software), predicting soot and NOx emissions and (3) to establish collaborations with industrial and academic partners to investigate power generation and transport applications for next-generation biofuels. In the proposed research, the targeted biofuels are: (1) ethanol, (2) iso-pentanol, (3) dimethyl ether (DME) and (4) combined fuels - ethanol, iso-pentanol, DME and biomethane. These key fuels are potentially next-generation biofuels. The production paths of these fuels are either well established or achievable. Ethanol and DME have already shown evidence of reduced emissions from engine tests. The understanding of combustion chemistry is essential to enable the delivery of a low NOx and soot emission combustion system. How the local chemistry is influenced by various turbulent flow conditions will be examined in detail.

    more_vert
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