The project NoVOC addresses the Topic Environmentally sustainable processing techniques applied to large scale electrode and cell component manufacturing for Li ion batteries. The activities of NoVOC are tailored to the challenges addressed by the call topic: 1. Lower carbon footprint cell manufacturing in Europe. 2. New sustainable electrode and cell manufacturing techniques with low energy consumption, and no Volatile Organic Compounds (VOCs) emissions. 3. Electrode coating production techniques eliminate organic solvents reduce the capital costs associated to the solvent recovery system. 4. Dry manufacturing techniques with next generation materials. 5. Industrializing closed loops and process design to return low-value chemicals from manufacturing processes to high-value products In NoVOC we aim to design and demonstrate two competitive cell manufacturing technologies aqueous and dry cell manufacturing technologies for automotive batteries intended for production in Europe. The innovations proposed in NoVOC centre on improvements of cell manufacturing process by integrating two novel electrode manufacturing processes into the currently available cell assembly process and demonstrate manufacturability of automotive cells in two formats (pouch and cylindrical) with no toxic organic solvent at the fraction of the cell manufacturing cost that is currently available today. Next generation cell manufacturing processes developed in Europe for electric vehicles batteries

The process industries that support additive processes are inefficient. For example, producing new metal powder in state-of-the-art processes has only 30-50% yield, with excess powder sent to lower-value uses or remelted at great energy loss. The incorporation of scrap into additive processes represents challenges in manufacturing process stability and the stability of powder production processes. Difficulty in recycling some advanced alloys that are used in additive processes makes such circular thinking difficult. REPAM aims to combat these issues across the entire process chain, starting with an industrial powder producer and researchers to deploy advanced sensors in new ways to optimise powder production process monitoring and enable the creation of new process models, including artificial intelligence. Recycling processes are also targeted by exploring the transformation of material waste into wires for directed energy deposition and scrap into powders for directed energy and powder bed processes. The manufacturing processes themselves are considered with advanced monitoring tools in combination with artificial intelligence models to enable real-time process control and optimisation, which will permit the use of a wider range of scrap in such processes. Materials design principles shall be applied to make alloys more robust for recycling purposes. Finally, the reconditioning of old or degraded metal powders is investigated to develop the technology for industrial readiness and thereby offer a more sustainable way to reuse these powder instead of simply melting them in bulk processes. All of these steps offer a reduction in materials losses and an acceptance of a wider range of materials into additive processes, in line with the work programme. REPAM aims to put the additive transformation on a sustainable footing and allow Europe to lead the way in this green paradigm shift, with the associated competitive and security benefits for the entire value chain.

This proposal describes the third stage of the EC-funded part of the Graphene Flagship. It builds upon the results achieved in the ramp-up phase (2013 - 2016) and the first core project (2016 - 2018), and covers the period April 2018 - March 2020. The progress of the flagship follows the general plans set out in the Framework Partnership Agreement, and the second core project represents an additional step towards higher technology and manufacturing readiness levels. The Flagship is built upon the concept of value chains, one of which is along the axis of materials-components-systems; the ramp-up phase placed substantial resources on the development of materials production technologies, the first core project moved to emphasise components, and the second core project will move further towards integrating components in larger systems. This evolution is manifested, e.g., in the introduction of six market-motivated spearhead projects during the Core 2 project.

This proposal describes the third core project of the Graphene Flagship. It forms the fourth phase of the FET flagship and is characterized by a continued transition towards higher technology readiness levels, without jeopardizing our strong commitment to fundamental research. Compared to the second core project, this phase includes a substantial increase in the market-motivated technological spearhead projects, which account for about 30% of the overall budget. The broader fundamental and applied research themes are pursued by 15 work packages and supported by four work packages on innovation, industrialization, dissemination and management. The consortium that is involved in this project includes over 150 academic and industrial partners in over 20 European countries.

The 2D Experimental Pilot Line (2D-EPL) project will establish a European ecosystem for prototype production of Graphene and Related Materials (GRM) based electronics, photonics and sensors. The project will cover the whole value chain including tool manufacturers, chemical and material providers and pilot lines to offer prototyping services to companies, research centers and academics. The 2D-EPL targets to the adoption of GRM integration by commercial semiconductor foundries and integrated device manufacturers through technology transfer and licensing. The project is built on two pillars. In Pillar 1, the 2D-EPL will offer prototyping services for 150 and 200 mm wafers, based on the current state of the art graphene device manufacturing and integration techniques. This will ensure external users and customers are served by the 2D-EPL early in the project and guarantees the inclusion of their input in the development of the final processes by providing the specifications on required device layouts, materials and device performances. In Pillar 2, the consortium will develop a fully automated process flow on 200 and 300 mm wafers, including the growth and vacuum transfer of single crystalline graphene and TMDCs. The knowledge gained in Pillar 2 will be transferred to Pillar 1 to continuously improve the baseline process provided by the 2D-EPL. To ensure sustainability of the 2D-EPL service after the project duration, integration with EUROPRACTICE consortium will be prepared. It provides for the European actors a platform to develop smart integrated systems, from advanced prototype design to small volume production. In addition, for the efficiency of the industrial exploitation, an Industrial Advisory Board consisting mainly of leading European semiconductor manufacturers and foundries will closely track and advise the progress of the 2D-EPL. This approach will enable European players to take the lead in this emerging field of technology.