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Futamura Chemical UK Ltd

Futamura Chemical UK Ltd

3 Projects, page 1 of 1
  • Funder: UK Research and Innovation Project Code: EP/V002651/1
    Funder Contribution: 1,561,990 GBP

    The worldwide transition from the use of oil-based to more sustainable feedstocks for plastics is underway. This transition is due to dwindling oil stocks and a realisation that current levels of the use of this resource is no longer sustainable. More sustainable sources for materials use exist in the form of cellulose from plants. This material is a very versatile polymer and is in fact the most utilised material worldwide. For the last 20+ years I have been researching the structure-property relationships of cellulose and am ideally placed to play a key role in the transition to renewable materials. Nature makes use of cellulose to good effect. Being intrinsically strong and stiff means that cellulose fibres, per weight, can compete mechanically with most synthetic alternatives such as glass. In nature's most prevalent natural composite - wood - cellulose forms the basis of its outstanding structural performance. All our attempts to replicate the composite performance of wood and plants have fallen short, and this fellowship seeks to address these issues, while also using the intrinsic properties of plant fibres and wood themselves. The proposed research aims to do this in the context of both natural and synthetic materials, adding functionality to the composites, while also addressing in a cross-cutting sense the sustainability credentials of the materials and structures proposed.

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  • Funder: UK Research and Innovation Project Code: EP/W031019/1
    Funder Contribution: 6,139,080 GBP

    The UK Government recently set targets for "net zero emissions" and "zero waste" as well as a 10 Point Plan for a Green Industrial Revolution. Even so, the UK currently sources, processes and deploys advanced materials based on unsustainable practices, including the use of fossil fuels and scarce, geologically hindered raw materials. This contributes to over 30% of the UK CO2 emissions, especially considering the import of raw precursors and materials. Our vision is to build our most important functional materials from bio-based resources which are locally available. These materials will lower CO2 emissions, helping the UK to reach the targeted zero emissions by 2050 while boosting high-performance, locally available technologies and creating new industries. They will form the cornerstone for a modern technology-dependent economy. This programme grant brings together the best UK academics and key industrial partners involved in the development of a new supply chain for sustainable materials and applications. We will accelerate novel pathways to manufacture advanced materials out of available UK bioresources while boosting their performance working with stakeholders in key industrial sectors (chemical industry, advanced materials, energy, waste, agriculture, forestry, etc). The combined food, forestry and agricultural waste in the UK amounts to approx.26.5m tonnes each year. There is no valuable economic chain in the UK to allow waste valorisation towards high value-added materials. Yet, by mass, functional materials provide the most viable route for waste utilisation, preferable over waste-to-energy. This Programme Grant will thus enhance the UK's capability in the critical area of affordable and sustainable advanced materials for a zero carbon UK economy, providing multidisciplinary training for the next generation of researchers, and support for a nascent next generation of an advanced materials industry

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  • Funder: UK Research and Innovation Project Code: EP/S023631/1
    Funder Contribution: 5,905,500 GBP

    Soft Matter is ubiquitous, in the form of polymers, colloids, gels, foams, emulsions, pastes, or liquid crystals; of synthetic or biological origin; as bulk materials or as thin films at interfaces. Soft Matter impinges on almost every aspect of human activity: what we eat, what we wear, the cars we drive, the medicines we take, what we use to keep clean and healthy, in sport and leisure. Soft Matter plays a role in many industrial processes including new frontiers such as digital manufacturing, regenerative medicine and personalised products. Soft Matter is complex chemically and physically with structure and properties that depend on length and time scales. Too often the formulation of soft materials has been heuristic, without the fundamental understanding that underpins predictive design, which hampers innovation and leads to problems in scale up and reformulation in response to changing regulation or customer preferences. Durham, Edinburgh and Leeds Universities set up the SOFI CDT in 2014 in response to the challenge from manufacturers across the personal care, coatings, plastics and food sectors to provide future employees with the skills to transform the design and manufacture of soft materials from an art into a science. The dialogue continues with industrial partners, both old and new, which has resulted in this bid for a refreshed CDT in Soft Matter - SOFI2 - that reflects the evolving scientific, technological and industrial landscape. We have a new partnership with the National Formulation Centre, who will lead a training case study and contribute to the wider training programme, and with many new partners from SMEs to multinationals. We will seek to involve more small and medium-sized companies in SOFI2 by providing opportunities for them to engage in training and project supervision. SOFI2 will have increased training in biological soft matter, which has been identified as a growth area by the EPSRC and our partners, and in scale-up and manufacturing, so that our students can understand better the challenges of taking ideas from the laboratory to the customer. Social responsibility in research and innovation will be embedded throughout the training program and we will trial new ideas in participatory research where the public is involved in the creation of research projects. Each cohort of 16 students will spend their first six months on a common training programme in science and engineering, built around case studies co-delivered with industry partners. They then select their PhD projects and join their research groups in Durham, Leeds or Edinburgh. Generic and transferable skills training continues throughout the four years, bringing the cohorts together for both academic-led and student-led activities. We aim to produce SOFI2 graduates who are business-aware and who are good citizens as well as good scientists. The importance of Soft Matter to the UK economy cannot be understated. Industry sectors relying on Soft Matter include paints and coatings; adhesives, sealants and construction products; rubber, plastics and composite materials; pharmaceuticals and healthcare; cosmetics and personal care; household and professional care; agrochemicals; food and beverages; inks and dyes; lubricants and fuel additives; and process chemicals. A 2018 InnovateUK report estimate the formulated products sector (most of which involves Soft Matter) contributed £149 billion annually to the UK economy. The formulated products sector is undergoing a rapid transformation in response to a shift to sustainable feedstocks, environmental and regulatory pressures and personalised products. It will also be shaped in unpredictable ways by data analytics and artificial intelligence. SOFI2 will equip students with the knowledge and skills to thrive in this business environment.

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