The Airframe ITD aims at re-thinking and developing the technologies as building blocks and the “solution space” on the level of the entire or holistic aircraft: pushing aerodynamics across new frontiers, combining and integrating new materials and structural techniques – and integrating innovative new controls and propulsion architectures with the airframe; and optimizing this against the challenges of weight, cost, life-cycle impact and durability.

The Systems ITD will develop and build highly integrated, high TRL demonstrators in major areas such as power management, cockpit, wing, landing gear, to address the needs of future generation aircraft in terms of maturation, demonstration and Innovation. Integrated Cockpit Environment for New Functions & Operations - D1: Extended Cockpit - D24: Enhanced vision and awareness - D25: Integrated Modular Communications Innovative Cabin and Cargo technologies - D2: Equipment and systems for Cabin & Cargo applications Innovative and Integrated Electrical Wing Architecture and Components - D3: Smart Integrated Wing Demonstrator - D4: Innovative Electrical Wing Demonstrator Innovative Technologies and Optimized Architecture for Landing Gears - D5: Advanced Landing Gears Systems - D6: Electrical Nose Landing Gear System - D7: Electrical Rotorcraft Landing Gear System - D17: Advanced Landing Gear Sensing & Monitoring System High Power Electrical Generation and Conversion Architecture - D8.1: Innovative Power Generation and Conversion for large A/C - D8.2: Innovative Power Generation and Conversion for small A/C Innovative Energy Management Systems Architectures - D9: Innovative Electrical and Control/Command Networks for distribution systems - D10: HVDC Electrical Power Network Demonstrator Innovative Technologies for Environmental Control System - D11: Next Generation EECS for Large A/C - D12: Next Generation EECS Demonstrator for Regional A/C - D13: Next Generation Cooling systems Demonstrators - D16: Thermal Management demonstration on AVANT test rig Ice protection demonstration - D14: Advanced Electro-thermal Wing Ice Protection Demonstrator - D15: Ice Detection System Small Air Transport (SAT) Innovative Systems Solutions - D18, D19, D21: More Electric Aircraft level 0 - D20: Low power de-ice for SAT - D22: Safe and Comfortable Cabin - D23: Affordable future avionic solution for small aircraft ECO Design T2: Production Lifecycle Optimisation Long-term Technologies T1: Power Electronics T3: Modelling and Simulation Tools for System Integration on Aircraft

The manufacturing of large-scale parts needs the implementation of a holistic data management and integrated automation methodology to achieve the desired levels of precision using modular and more flexible equipment. Large-part manufacturing is characterized by the high customization required (built-customer specific). Also, manufacturing of complex large-scale parts involves a variety of subassemblies that must be manufactured and assembled. This high degree of personalization implies a great effort in the design and the posterior verification after manufacturing, to achieve high precision. On the other hand, this customised product-centric design requires an optimisation of the resources of the workshop –i.e. workers, machines, devices— for a responsive, reconfigurable and modular production, targeting the execution of key labour-intensive tasks by preserving industry-specific workers’ knowledge and skills (worker-centric approach). PENELOPE proposes a novel methodology linking product-centric data management and production planning and scheduling in a closed-loop digital pipeline for ensuring an accurate and precise manufacturability from the initial product design. PENELOPE is built over five pillars for developing a common methodology and vision deployed in four industrial-driven pilot lines in strategic manufacturing sectors (Oil&Gas, Shipbuilding, Aeronautics and Bus&Coach) and with potential replicability to other sectors. Moreover, it will be set a pan-European network of Didactic Factories and showrooms, providing training and upskilling capabilities enabling the workforce transition towards Industry 4.0 and general-purpose testbeds for assisting in the industry adoption. PENELOPE envision to highly-increase EU manufacturing sector competitiveness by increasing production performance, quality and accuracy while ensuring workers’ safety and resource efficiency.

Main objective for the Clean Sky 2 Large Passenger Aircraft Programme (LPA) is to further mature and validate key technologies such as advanced wings and empennages design, making use of hybrid laminar airflow wing developments, the integration of most advanced engines into the large passenger aicraft aircraft design as well as an all-new next generation fuselage cabin and cockpit-navigation. Dedicated demonstrators are dealing with Research on best opportunities to combine radical propulsion concepts, and the opportunities to use scalled flight testing for the maturation and validation of these concepts via scaled flight testing. Components of Hybrid electric propulsion concepts are developed and tested in a major ground based test rig. The LPA program is also contributing with a major workpackage to the E-Fan X program. The R&T activities in the LPA program is split in 21 so-called demonstrators. In the project period 2020 and 2021 a substantial number of hardware items ground and flight test items will be manufactured, assembled tested. For some large items like the Multifunctional Fuselage demonstrators or the HLFC wing ground demonstrator the detailed design and manufacturing of test items will be commenced. For the great majority of contributing technologies a Technology Readyness level (TRL) 3 or 4 will be accomplished or even exceeded. Based on data generated for each key technology contributing to the LPA program inputs will be provided to the CleanSky Technology Evaluator via the integration in agreed concept aircraft models in order to conduct the overall CS2 assessement. LPA is also contributing to conduct Eco Design Life Cycle assessements for selected LPA technologies.