Daedalus is conceived to enable the full exploitation of the CPS concept of virtualized intelligence, through the adoption of a completely distributed automation platform based on IEC-61499 standard, fostering the creation of a Digital Ecosystem that could go beyond the current limits of manufacturing control systems and propose an ever-growing market of innovative solutions for the design, engineering, production and maintenance of plants’ automation. The following objectives will be reached: -)Ease the conception, development and distribution of intelligence into CPS for real-time execution of orchestrated manufacturing tasks; -)Foster interoperability of CPS from different vendors at orchestration-level (= “between CPS”); -)Simplify the design, implementation and integration of optimal coordinating control intelligence of CPS; -)Enable near-real-time co-simulation of manufacturing systems as a fully integrated “service” of a CPS; -)Create a Digital Marketplace to simplify the matchmaking between offer and demand within the Ecosystem; -)Conceive a multi-sided business model for the Automation Ecosystem and the corresponding business plans for its Complementors; -)Foster the widespread acceptance of the Ecosystem platform to guarantee success and impact of Daedalus multi-sided market. The project approach is based on 3 technological pillars, one platform pillar and a final ecosystem pillar: 1)IEC61499-based reconfigurable automation platform for distributed orchestration of interoperable CPS; 2)“Simulation-as-a-service” for integrated near-real-time co-simulation of CPS behavioural models; 3)Advanced SDKs for simplified design of hierarchically distributed optimal control applications; 4)Digital Marketplace for the creation of an interdependent ecosystem of automation solutions providers; 5)Proof-of-concept showcases to accelerate the involvement of “complementors” and the maturation of the Ecosystem.

Based on an internationally patented technology, the project foresees to bring at industrial level (through a completely functional pilot plant) the usage of microwaves as Process Intensification approach (through an electromagnetic catalytical effect) of the well-known alkaline hydrolysis depolymerization reaction. Such reaction was, up to know, economically unfeasible due to a certain number of technological constraints that DEMETO finally solves. Coordinated by PROCESSI INNOVATIVI, R&D company of a large EPC (Engineering, Procurement and Construction) group, but supported by a large basis of SMEs that will bring the most innovative aspects of the project technology, DEMETO's Consortium is composed by highly skilled members, which can guarantee the appropriate exploitation of the project business case, also thanks to the involvement of all the major commercial stakeholders of the PET value chain, including the most relevant Customer Segments. In fact, having followed all previous steps from lab-level testing (TRL3) to industrial demonstration of the core reactor (TRL6), we are now in the position to further move the technology towards its market deployment, by building a pilot plant (containing a full reactive unit) that would act as industrial demonstration of the performances of DEMETO's de-polymerization approach to the market. One of the project major strengths is in fact that the market is ready to accept DEMETO's technology. The existing value chain of post-consumer recovery of PET plastic waste is perfectly apt to accept the introduction of a new "ring of the chain", that would close the loop into a circular economy model, acting either at the end of the chain (mechanical recyclers) or at its beginning (PET producers). This gives us a total addressable market of about 60 plants in Europe (270 worldwide), for a value of around €1.2bn (€5.4bn worldwide).

Improvements of the overall sustainability of process industries from an economic, environmental and social point of view require the adoption of a new industrial symbiosis paradigm - the human-mimetic symbiosis - where critical resources (materials, energy, waste and by-products) are coordinated among multiple autonomous Production Units organized in industrial clusters. SYMBIOPTIMA will improve European process industry efficiency levels by: (a) developing a cross-sectorial energy & resource management platform for intra- and inter-cluster streams, characterized by a holistic model for the definition, life-cycle assessment and business management of a human-mimetic symbiotic cluster. The platform multi-layer architecture integrates process optimization and demand response strategies for the synergetic optimization of energy and resources within the sectors and across value chains. (b) Developing extensive, multi-disciplinary, modular and “plug&play” monitoring and elaboration of all relevant information flows of the symbiotic cluster. (c) Integrating all thermal energy sources, flows and sinks of the cluster into a systemic unified vision, as nodes of smart thermal energy grid. (d) Taking into account disruptive increase of cross-sectorial re-use for particularly impacting waste streams, proposing advanced WASTE2RESOURCE initiatives for PET. The development of such a holistic framework will pave the way for future cross-sectorial interactions and potentialities. Furthermore, the adoption of available LCSA and interoperability standards will grant easy upgradability of legacy devices and a large adoption by device producers. Modularity, extendibility and upgradability of all developed tools will improve scalability and make the SYMBIOPTIMA approach suitable both at small and large scale. Rapid transfer from lab-scale to testing at demonstration sites will be eased by the presence of industrial partners and end-users, as Bilfinger, Siemens, SXS, and Neo Group.