The (European) mining industry is under great pressure due to a number of reasons, e.g. high number of injuries/fatalities and environmental accidents, bad reputation, low commodity prices, depleting resources and decreasing ore grades, etc. The only way to overcome these challenges is to completely “rethink” the process of traditional mining via progressively digitising mining operations and introducing ground-breaking innovations (e.g. remote controlled robots, autonomous drones, novel sensor systems, etc.), accompanied by the extensive use of data analytics and new forms of Industrial Internet of Things (IIoT). illuMINEation will illuminate important digitalization aspects in underground mining operations in order to achieve the next level of safety, environment and economic performance, and to retain and gain a social licence to operate. The project will develop a robust multi-level distributed IIoT platform (including cloud computing & distributed cloud management) that connects via wireless communication with the physical mining world, defined by massively installed low-cost all-embracing sensor networks. Advanced analytical algorithms will support the implementation of powerful, sophisticated automated control systems. Mobile user interfaces, dashboards, augmented and virtual reality as well as digital twins will be utilised for data visualisation and operational control. illuMINEation will ensure that all mining personnel receive the best possible information that the enormous amount of data has to offer, whilst ensuring all data is properly protected via a rigorous cyber security approach. The illuMINEation consortium provides the necessary resources and comprehensive skills and capabilities to operate across organizational boundaries with the aim to bring together the different parts of the entire digital mining business value chain and create cross-industry innovations.

BioMOre describes a “New Mining Concept for Extracting Metals from Deep Ore Deposits using Biotechnology”. The concept is to use hydrofracturing for stimulation and bioleaching for winning of ores. The final process will consist of a so-called doublet, which is two deviated and parallel wells. In order to avoid high costs for drilling from the surface, the BioMOre approach is divided into two phases. Phase 1 will be research on the intended bioleaching process whereas phase 2 will aim at a pilot installation to demonstrate the applicability of the process in large scale including hydro-fracturing and access of the deposit from surface. The first phase should cover the intended work of the current BioMOre approach without drilling from surface. The BioMOre project aims at extracting metals from deep mineralized zones in Europe (Poland-Germany, Kupferschiefer deposit as a test case) by coupling solution mining and bioleaching. Selected sustainability indicators based on regulatory requirements of the European Commission will be applied for feasibility considerations. The main objective of the BioMOre first phase is to design and build an underground test facility for testing the concept of combined hydro-fracturing and bioleaching. The test facility will comprise a 100 m² ore block, where boreholes will be drilled horizontally using standard equipment. All necessary equipment for testing different parameters of the intended bioleaching process will be established underground. The intention is to test the bioleaching process in high detail in an in-situ environment at the same time avoiding time consuming and risky permission procedures. On the other hand, the application for the permission of underground test operation must contain detailed information about monitoring of tests and all material controls. No harmful substances will remain in the mine after the tests are completed. Further to that, predictive numerical modelling of a pilot installation should be done.

NEXGEN-SIMS will be focusing on scale-up of promising technologies and demonstrating their potential at several large scale mining pilots, which will provide the mining industry the necessary means of addressing the future challenges in sustainable mining while at the same time NEXGEN-SIMS will be creating incitements and lowering the risk for investments associated with upgrading, retrofitting and replacing existing investments with carbon neutral technologies as well as introduction of new innovative solutions based on industrial IoT. Many fears that introduction of new and radical production systems (in our case, digitalization in combination with carbon-neutral mining systems) are associated with high investment costs that will make the European mining industry less competitive even though the facts clearly indicates the complete opposite. With NEXGEN-SIMS we intend to demonstrate that utilization of innovative solutions based on new implementations of cost-efficient connectivity can enable better monitoring, analytics, optimization and process control (primarily for the mining fleets), and that connectivity can enable introduction of new and improved optimization and automatization strategies of the unit operations associated with the material handling processes by means of carbon-neutral mining systems. The estimated potential with NEXGEN-SIMS in terms of increased productivity is large and has been estimated to be as high as 40%, which will contribute considerably to securing the existing raw materials production in Europe as well as securing the future supply and lead to unlocking of substantial reserves of new or of today unexploited resources.

New environmental, economic and societal requirements in the EU’s transition to a low-carbon and digital economy call for innovative methods, technologies and techniques to be developed and applied in mineral exploration. To unlock the CRM potential in Europe, AGEMERA will conduct local state-of-art geological and geophysical surveys over a total of ~4,700 km2 in order to detailly map CRM resources in 6 EU countries and 1 third country (Zambia). The geophysical field trial surveys will demonstrate three novel non-invasive survey methods (at up to a TRL5) based on remote sensing and related data analysis: 1) passive seismic methods, 2) multi-sensing drone system combining magnetic, radiometric and electromagnetic sensing, and 3) muon-based multidetector density detection system. The project will use data from open-access databases (e.g., European Geological Data Infrastructure, EGDI), the data collected from the field by project geoscientists, and various geophysical survey methods to refine and improve the genetic mineral system models of the various deposit types known to contain lithium, cobalt, molybdenum, vanadium, PGMs, niobium, tantalum, bauxite and REE. The project will introduce the existing guidance for the application of UNFC for mineral resources to the partner countries through stakeholders, courses and public events. The project will survey citizens in the project countries, create a CRM educational package targeting schools and universities, publish an online CRM serious game, organise public events, as well as online news flashes, with the aim to reach 5,000,000 citizens by 2030. The project will create an open-access SoftGIS analysis and database on people’s social, cultural, environmental and economic concerns related to mining and mineral exploration. These data enable the creation of socio-economic potential maps to be used in parallel with the geological potential maps, consequently ensuring a basis for socially accepted and sustainable mining.

The DISIRE project has been inspired by the real existing needs of multiple industrial sectors, including the world leading industrial partners in the non-ferrous, ferrous, chemical and steel industries that are highly connected and already affiliated with the SPIRE PPP and its objectives. The overall clear and measurable objective of the DISIRE project is to evolve the existing industrial processes by advancing the Sustainable Process Industry through an overall Resource and Energy efficiency by the technological breakthroughs and concepts of the DISIRE technological platform in the field of Industrial Process Control (IPC). With the DISIRE project the properties of the raw materials or product flows will be dramatically integrated by their transformation in a unique inline measuring system that will extend the level of knowledge and awareness of the internal dynamics of the undergoing processes taking place during transformation or integration of raw materials in the next levels of production. In this approach, the Integrated Process Control system, instead of having external experts to tune the overall processes, based on the DISIRE concept will enable the self reconfiguration of all the production lines by the produced products itself. Specific DISIRE Process Analyzer Technology (PAT) will be able to define quality and performance requirements, that for the first time in the process industry will be able to be directly applied on the physical properties of the developed products and thus enabling the overall online and product specific reconfiguration of the control system. In this way, the whole production can be fully integrated in a holistic approach from the raw materials to the end product, allowing the multiple process reconfigurations and an optimal operation based on the product’s properties that can be generalized in a whole product production cycle being spanned in multiple cross-sectorial processes.