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The project addresses the technical breakthrough in energy management urgently needed in the process industries. An integrated and multidisciplinary research will be made to achieve maximum potential for heat recovery and to allow a step change improvement in heat recovery through the application of process intensification method and associated heat transfer equipment. New design concepts and in-depth knowledge will be gained from various studies proposed in this project, especially investigation of fouling kinetics, analysis of intensified heat transfer, exploitation of enhanced heat transfer techniques, gaining of strategic guidance for the implementation of intensified heat exchanger networks, and development of automated design methodology for intensified heat recovery systems. The successful completion of the project will radically improve energy and capital efficiency for process industries, and significantly accelerate the implementation of intensified heat transfer design in industrial practice.

The provision of cold is a vital foundation of modern society to underpins many aspects of modern life, consumes up to 14% of the UK's electricity, and is also responsible for around 10% of UK's greenhouse gas emissions, including both CO2 associated with their power consumption and leakage of refrigerants with high Global Warming Potential (GWP). In order to achieve net-zero emission target in 2050 in the UK, we must significantly decarbonise the cooling sector. The decarbonisation of the cooling section requires to tackle two key challenges. Firstly, the leakage of traditional, refrigerants with high GWP is a key issue of the greenhouse gas emission of the cooling sector. It is, therefore, necessary to substitute them with low GWP natural refrigerant such as CO2. Secondly, the high-power consumption of the cooling sector also results in greenhouse gas emission if non-renewable power is consumed. Hence, cost-effective cold storage capacity will need to be deployed to maximise the use of intermittent renewable energy and cheap off-peak electricity. The recent study concluded that the addition of cold storage can potentially provide a 43% decrease in peak period consumption. In response to the challenges identified above, this project aims to develop a novel integrated system for cold energy generation and storage using CO2 hydrate as both refrigerant and storage material, contributing to the decarbonisation of the cooling sector in the UK and more widely the global. The multidisciplinary consortium, consisting of six leading researchers from the Universities of Birmingham, Glasgow and Heriot-Watt, processes a wide range of well-balanced expertise including chemical engineering, thermodynamics, heat transfer, CFD, and economics to address several key scientific and technical challenges, and is further supported by several leading industrial partners to maximise knowledge exchange and impact delivery.

Boiling phenomena are central to heating and cooling duties in many industries, such as cooling and refrigeration, power generation, and chemical manufacture. Limitations to boiling heat transfer arise through surface dry-out at high heat flux, leading to localised hot-spots on heat transfer surfaces and larger equipment requirements. Whilst this is a significant problem for many industries, it becomes even more of an issue when dealing with small-scale systems, such as those used for cooling of microelectronics, where failure to remove heat effectively leads to localised overheating and potential damage of components. Spatially non-uniform and unsteady dissipative heat generation in such systems is detrimental to their performance and longevity. The effective heat exchanger area is of order sq. cm, with heat fluxes of order MW/sqm. This requires a transformative, step-change, beyond the current state-of-the-art for cooling heat fluxes between 2-15 MW/sqm at local "hot spots" to prevent burn out. A number of attempts have already been made to extend the upper boundary for the heat flux through alteration of surface characteristics with the aim of improved nucleation of vapour bubbles, bubble detachment, and subsequent rewetting of the surface by liquid. Despite the progress made, previous work on surfaces for pool- (and potentially flow-) boiling does not involve a rational approach for developing optimal surface topography. For instance, nucleate boiling heat transfer (NBHT) decreases with increasing wettability, and the designer must consider the nucleation site density, associated bubble departure diameter, and frequency related to the surface structure and fluid phase behaviour. For high surface wettability, the smaller-scale surface structure characteristics (e.g. cavities) can act as nucleation sites; for low wettability, the cavity dimensions, rather than its topology, will dominate. Therefore, characterising surfaces in terms of roughness values is insufficient to account for the changes in the boiling curve: the fluid-surface coupling must be studied in detail for the enhancement of NBHT and the critical heat flux. EMBOSS brings together a multi-disciplinary team of researchers from Brunel, Edinburgh, and Imperial, and six industrial partners and a collaborator (Aavid Thermacore, TMD ltd, Oxford Nanosystems, Intrinsiq Materials, Alfa Laval, CALGAVIN, and OxfordLasers) with expertise in cutting-edge micro-fabrication, experimental techniques, and molecular-, meso- and continuum-scale modelling and simulation. The EMBOSS framework will inform the rational design, fabrication, and optimisation of operational prototypes of a pool-boiling thermal management system. Design optimality will be measured in terms of materials and energy savings, heat-exchange equipment efficiency and footprint, reduction of emissions, and process sustainability. The collaboration with our partners will ensure alignment with the industrial needs, and will accelerate technology transfer to industry. These partners will provide guidance and advice through the project progress meetings, which some of them will also host. In addition, Alfa Laval will provide brazed heat exchangers as condensers for the experimental work, Intrinsiq will provide copper ink for coating surfaces and Oxford nanoSystems will provide nano-structured surface coatings. The project will integrate the challenges identified by EPSRC Prosperity Outcomes and the Industrial Strategy Challenge Fund in Energy (Resilient Nation), manufacturing and digital technologies (Resilient Nation, Productive Nation), as areas to drive economic growth.